TCS Pune

Stepper Motor and Motion Profile

Robotics & Automation practical

Stepper Motor and Motion Profile

Drive a stepper using current-controlled driver settings and acceleration rather than abrupt step changes.

Learning objective

Drive a stepper using current-controlled driver settings and acceleration rather than abrupt step changes.

Components and tools

  • Development board
  • Current-limited low-voltage supply
  • Digital multimeter
  • Oscilloscope or logic analyser
  • Emergency power disconnect

Safety before motion

  • Never connect or disconnect motor coils while powered.nSet current limit before extended operation.nGuard pinch points and lead screws.

Pin and power connections

Controller pinDriver / device pinPurposeVoltage / notes
GPIO STEPDriver STEPStep pulseLogicnGPIO DIR

Practical procedure

  1. Power off before connecting coils.nIdentify coil pairs and set driver current limit.nTest direction at low step rate.nAdd acceleration/deceleration ramp.nCompare full-step and microstep motion.

Measurement checkpoints

CheckpointExpectedInstrumentSafety limit
Step pulseClean pulse above minimum widthLogic analyserDriver timing specnCoil current

Troubleshooting

SymptomCheckCorrective action
Motor vibratesCheck coil pairs and step rateCorrect wiring and slow rampnDriver overheats
Engineering sizing tools

Calculate before powering

Motor-driver selector

Battery and runtime

Encoder distance

Mandatory pre-start gate

Machine safety checklist

The simulated enable button remains locked until every item is confirmed.

Complete all six checks.
Ready when you are

Need help with your laptop or computer?

Send us the model and fault details. Start your repair request online or contact TCS Pune directly.

WA