TCS Pune

Line-Follower Robot

Robotics & Automation practical

Line-Follower Robot

Build and calibrate a low-speed line follower using a sensor array and differential drive.

Learning objective

Build and calibrate a low-speed line follower using a sensor array and differential drive.

Components and tools

  • Development board
  • Current-limited low-voltage supply
  • Digital multimeter
  • Oscilloscope or logic analyser
  • Emergency power disconnect

Safety before motion

  • Use a bounded floor course away from stairs and people.nLimit speed and add a physical stop switch.nProtect sensors from motor supply noise.

Practical procedure

  1. Lift wheels and verify motor directions.nCalibrate sensor values on line and background.nCompute weighted line position/error.nRun at low speed with proportional steering.nAdd derivative/integral only after stable tracking.

Measurement checkpoints

CheckpointExpectedInstrumentSafety limit
Sensor contrastClear line/background separationSerial PlotterCalibrated thresholdnTracking

Troubleshooting

SymptomCheckCorrective action
Turns wrong wayError sign/motor directionCorrect mappingnLoses sharp bends
Engineering sizing tools

Calculate before powering

Motor-driver selector

Battery and runtime

Encoder distance

Mandatory pre-start gate

Machine safety checklist

The simulated enable button remains locked until every item is confirmed.

Complete all six checks.
Ready when you are

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WA