TCS Pune

Automatic Rollback and Recovery

Production firmware practical

Automatic Rollback and Recovery

Return to confirmed firmware when the candidate crashes, fails health checks or misses confirmation.

Arduino-compatible frameworks, ESP-IDF/FreeRTOS, PIC/AVR/STM32/RP-class systems; apply exact vendor documentation for the selected MCU.

Architecture

Bootloader selects pending slot → firmware self-test → confirm or watchdog/reset → bootloader rollback.

Security and recovery risks

  • A network connection alone must not confirm firmware.nProtect rollback metadata against corruption.nDocument recovery when both application slots fail.

Implementation procedure

  1. Define candidate confirmation criteria.nSet boot-attempt and confirmation limits.nSimulate crash before confirmation.nVerify prior slot boots and records rollback reason.nTest factory/recovery image path.

Starter code / configuration

if (mandatory_self_tests_pass()) confirm_running_image();

Verification evidence

TestExpectedEvidence
Nominal bootCorrect version and hardware revision reportedCaptured boot log
Fault recoveryDefined safe state and reset reasonFault-injection record
Power cycleNo corrupt configuration or unsafe outputRepeated-cycle log

Required release artifacts

  • Versioned firmware binary and SHA-256
  • Source revision / build identifier
  • Board and hardware-revision compatibility list
  • Test report and known limitations
  • Recovery image and factory-reset procedure
  • Provisioning/calibration schema
  • Release approval record
Local browser tools

Firmware production workbench

State-machine builder

Deep-sleep battery estimate

Firmware release manifest

Provisioning & calibration record

Manufacturing self-test

A/B update exercise

OTA and automatic rollback simulator

Advance one validated stage at a time. A failed boot test returns the device to the previous slot.

Slot Av1.0.0Confirmed
Slot BEmptyInactive
  1. Running confirmed firmware from Slot A.
Release gate

Production-readiness checklist

A downloadable release decision is generated only after every mandatory control is confirmed.

0/12 checks complete.
Ready when you are

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