TCS Pune

Manufacturing Self-Test

Production firmware practical

Manufacturing Self-Test

Run deterministic fixture tests and produce a per-device pass/fail record before packing.

Arduino-compatible frameworks, ESP-IDF/FreeRTOS, PIC/AVR/STM32/RP-class systems; apply exact vendor documentation for the selected MCU.

Architecture

Fixture command → board test mode → rail/GPIO/bus/radio checks → signed/controlled result record.

Security and recovery risks

  • A pass requires measured limits, not only completion.nTest fixtures need maintenance/calibration.nPrevent production units from entering unsafe unrestricted test mode.

Implementation procedure

  1. Enter test mode through controlled interface.nVerify identity and firmware version.nTest rails, memory, GPIO and required buses.nRun bounded sensor/radio tests with known fixtures.nFail closed and record measured values.

Starter code / configuration

SELFTEST: identity, rails, flash, RAM, GPIO, I2C, radio, current, result

Verification evidence

TestExpectedEvidence
Nominal bootCorrect version and hardware revision reportedCaptured boot log
Fault recoveryDefined safe state and reset reasonFault-injection record
Power cycleNo corrupt configuration or unsafe outputRepeated-cycle log

Required release artifacts

  • Versioned firmware binary and SHA-256
  • Source revision / build identifier
  • Board and hardware-revision compatibility list
  • Test report and known limitations
  • Recovery image and factory-reset procedure
  • Provisioning/calibration schema
  • Release approval record
Local browser tools

Firmware production workbench

State-machine builder

Deep-sleep battery estimate

Firmware release manifest

Provisioning & calibration record

Manufacturing self-test

A/B update exercise

OTA and automatic rollback simulator

Advance one validated stage at a time. A failed boot test returns the device to the previous slot.

Slot Av1.0.0Confirmed
Slot BEmptyInactive
  1. Running confirmed firmware from Slot A.
Release gate

Production-readiness checklist

A downloadable release decision is generated only after every mandatory control is confirmed.

0/12 checks complete.
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