TCS Pune

Servo Position and Power Lab

Robotics & Automation practical

Servo Position and Power Lab

Command servo position safely while separating high-current actuator power from logic.

Learning objective

Command servo position safely while separating high-current actuator power from logic.

Components and tools

  • Development board
  • Current-limited low-voltage supply
  • Digital multimeter
  • Oscilloscope or logic analyser
  • Emergency power disconnect

Safety before motion

  • Do not power multiple servos from the MCU regulator.nLimit travel to avoid hard mechanical stops.nUse a fuse/current limit appropriate to wiring.

Pin and power connections

Controller pinDriver / device pinPurposeVoltage / notes
PWM pinServo signalPosition pulseLogic signalnServo supply

Practical procedure

  1. Remove mechanical load.nVerify servo supply rating and current capacity.nConnect common ground and signal.nStart at centre pulse with limited travel.nIncrease range slowly while checking current and temperature.

Measurement checkpoints

CheckpointExpectedInstrumentSafety limit
Centre pulseServo reaches centre without chatterOscilloscopePulse within servo rangenHold current

Troubleshooting

SymptomCheckCorrective action
Servo jittersCheck supply droop and pulse stabilityImprove power and timingnHits stop
Engineering sizing tools

Calculate before powering

Motor-driver selector

Battery and runtime

Encoder distance

Mandatory pre-start gate

Machine safety checklist

The simulated enable button remains locked until every item is confirmed.

Complete all six checks.
Ready when you are

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